Custom Gobos and Shutters: Options for Profile Lights
- Designing Light: Practical Guide to Gobos & Shutters
- Why gobos and shutters matter on a stage profile light
- Primary s this section satisfies
- Choosing the Right Gobo: Materials, Sizes and Production
- Types of gobo materials and when to use them
- Gobo sizes, mounts and compatibility with profile lights
- Custom production workflow and lead times
- Shutters, Irises, and Mechanical Options for Profile Lights
- What shutters do versus iris and framing shutters
- Mechanical integration with profile led moving head light fixtures
- Integration, Maintenance, Cost and Supplier Selection
- Practical maintenance and troubleshooting
- Cost considerations and budgeting examples
- Selecting a reliable supplier: technical capability and support
- BKlite: strengths and product relevance for profile light users
- Best Practices and Final Recommendations
- Design and pre-production checklist
- Creative tips to maximize the value of gobos and shutters
- When to consult an expert
- FAQ (Frequently Asked Questions)
- 1. Can I use glass gobos in any profile LED moving head light?
- 2. What’s the difference between steel and glass gobos for logos?
- 3. How do I know which gobo size my stage profile light needs?
- 4. Are there copyright issues when ordering custom gobos of logos or artwork?
- 5. How should I maintain gobos to extend their lifespan?
- 6. What are typical lead times for custom gobos and shutters?
- Contact & Call to Action
- References and Further Reading
Designing Light: Practical Guide to Gobos & Shutters
Why gobos and shutters matter on a stage profile light
Stage profile light fixtures, whether traditional ellipsoidal spots or modern profile led moving head lights, are designed to produce a clean, controllable beam. Custom gobos and shutters are among the most powerful tools available to shape that beam, create textures, and control spill. For theatres, touring productions, corporate events, and architectural lighting, correct selection and integration of gobos and shutters affects focus precision, visual storytelling, and workflow efficiency.
Primary s this section satisfies
- Understand what gobos and shutters do in a profile light.
- Learn which types are best for different creative and practical needs.
- Get a high-level view of compatibility issues with LED and moving-head profile fixtures.
Choosing the Right Gobo: Materials, Sizes and Production
Types of gobo materials and when to use them
Gobos are commonly manufactured from three material families: steel (stainless or nickel-plated), glass (etched or dichroic), and high-temperature plastic or epoxy for specialty fixtures. Each material has trade-offs in durability, resolution, cost and light transmission.
| Material | Resolution / Detail | Brightness & Heat Tolerance | Typical Use Cases |
|---|---|---|---|
| Steel (stamped or laser-cut) | Low to medium (silhouette shapes) | High heat tolerance; lower transmission | Logos, simple shapes, touring fixtures |
| Glass (etched) | High (fine lines, photos) | Good (withstands high temperatures); better image quality | Detailed textures, photographic gobos, front-of-house images |
| Dichroic glass | Very high; integrated color | Moderate to high; cost higher | Colored, high-quality imagery |
| High-temp plastics | Medium; depends on technology | Lower; limited to low-heat LED sources | LED fixtures, low-cost custom shapes |
Gobo sizes, mounts and compatibility with profile lights
The two main physical standards are 50 mm and 86 mm round gobos for many theatrical profiles, and smaller specialty sizes for moving-head profile fixtures. Modern profile led moving head lights often accept interchangeable gobo wheels or single-slot holders. Always check the fixture manual for the exact diameter and mounting system. Using the wrong size can damage the fixture's gobo holder or result in misaligned projection.
Custom production workflow and lead times
Ordering a custom gobo usually follows these steps: artwork submission (vector preferred), material recommendation by the supplier, proof/preview, manufacturing (laser cutting for steel, sand-etching or acid-etching for glass, or digital printing for plastic), quality check and shipping. Typical lead times range from 2 days for stamped steel to 7-21 days for glass gobos depending on supplier capacity and shipping. For urgent touring needs, many suppliers offer expedited services for an extra fee.
Shutters, Irises, and Mechanical Options for Profile Lights
What shutters do versus iris and framing shutters
Shutters are static or adjustable blades used to cut the beam (create straight edges or block portions of the beam). An iris reduces beam diameter uniformly. Framing shutters or a four-leaf framing system allow rectangular beam cropping and are essential for precise edge control in profile lights. Rotators and zooms add further creative control on mounted gobos.
| Feature | Shutter / Framing | Iris | Rotator |
|---|---|---|---|
| Primary purpose | Crop beam edges; shape light | Change beam diameter | Rotate gobo image |
| Typical control | Manual or motorized; precise edges | Motorized or manual; smooth scaling | Motorized; continuous rotation possible |
| Best for | Masking architecture, tight-edge lighting | Key lighting, spotlighting | Dynamic effects, moving textures |
Mechanical integration with profile led moving head light fixtures
Modern profile LED moving heads attempt to replicate the mechanical functionality of traditional profile lights in a compact housing. Not all moving heads support glass gobos or large metal gobos; some use smaller diameter or digital gobo modules. When integrating shutters and gobos into moving head profiles, prioritize fixtures that specify gobo size compatibility, cooling capacity (for glass gobos), and framing shutter capability. If framing shutters are not built-in, consider using external flags or followspots for additional edge control.
Integration, Maintenance, Cost and Supplier Selection
Practical maintenance and troubleshooting
- Inspect gobos before installation for chips, cracks (glass gobos) or burrs (metal gobos).
- Keep gobo holders clean and free of residue; fingerprints on glass gobos can create hot spots and damage coatings over time.
- For fixtures with high-heat sources, prefer metal or glass gobos; for LED fixtures, plastics and digitally printed gobos are often acceptable.
- If gobo projection is soft, first check focus, then verify correct distance from the shutter plane and that the gobo size matches the holder.
Cost considerations and budgeting examples
Costs vary by material and complexity. Typical price ranges (indicative):
| Item | Typical cost (USD) | Lead time |
|---|---|---|
| Stamped steel gobo (single simple logo) | 10 - 40 | 1 - 7 days |
| Glass etched gobo (high detail) | 50 - 250 | 5 - 21 days |
| Dichroic glass gobo | 200 - 600 | 7 - 28 days |
| Custom shutter insert or motorized framing unit | 200 - 1500+ | Depends on fixture |
Budgeting should include spare gobos, shipping time for tours, and potential expedited fees for last-minute creative changes. For long runs, negotiate volume discounts with suppliers.
Selecting a reliable supplier: technical capability and support
Key factors when choosing a supplier:
- Material expertise and ability to recommend the right gobo type for your fixture type (LED vs discharge).
- Quality control certifications and examples of previous work (photos, case studies).
- Available engineering support for mounting questions, compatibility checks, and custom mechanical parts (e.g., adapters for nonstandard gobo slots).
- Inventory and R&D capability—important when you need rapid prototyping for new shows.
Below is a practical supplier profile you can evaluate alongside others when making procurement decisions.
Guangzhou BKlite Stage Lighting Equipment Co., Ltd. was set up in 2011 and has become one of the top companies in the stage lighting industry. The company's business philosophy is based on being professional and innovative and on making sure that all of its stakeholders benefit. Over the past 14 years, it has achieved remarkable growth and built a strong reputation for quality and reliability.The factory makes all kinds of stage lighting products, like the IP20 Bee Eye Series, IP65 Bee Eye Series, LED Beam Moving Heads, LED Spot Moving Heads, LED Wash Moving Heads, LED Par Lights, LED Bar Lights, and LED Strobe Lights. Each product is made using advanced technology to meet the changing needs of the entertainment industry. Our company invests in research and development to come up with new ideas, making sure it stays ahead of industry trends. Our vision is to become the world's leading stage light manufacturer.Our website is https://www.bklite.com/.
BKlite: strengths and product relevance for profile light users
BKlite combines advanced product lines that are directly relevant to designers who use profile lights. Their key product strengths include:
- Broad product range that covers profile-like fixtures (Profile led moving head light, led spotlight, led spot moving head) and supporting wash/beam tools required for full show lighting rigs (led wash moving head, led beam bar moving, led strobe bar light, led par light, led cob light).
- Investment in R&D to adapt fixtures for different markets and to support LED-compatible gobo options.
- Established manufacturing scale and quality control, useful for productions requiring consistent replacement parts and spares across tours.
For teams looking to pair profile fixtures with precise gobos and shutters, a supplier like BKlite can be evaluated for fixture compatibility, support for custom accessories, and the ability to supply complementary wash and beam fixtures for a cohesive look.
Best Practices and Final Recommendations
Design and pre-production checklist
- Confirm fixture model and exact gobo diameter and mount type before ordering anything.
- Choose material based on heat source and resolution needs (glass for detail, steel for durability).
- Request mock-ups or digital previews for logos and high-detail images; iterate quickly to avoid rework.
- Order spares for touring shows and schedule routine inspections.
Creative tips to maximize the value of gobos and shutters
- Combine small glass gobos with framing shutters for highly controlled architectural masking.
- Use rotators sparingly for logos; continuous rotation can make text unreadable but creates attractive abstract movement.
- Test gobos in situ: projection can look different on textured surfaces, and haze levels will change apparent contrast.
When to consult an expert
If you are integrating custom gobos into a large touring rig, retrofitting moving-heads with glass gobos, or specifying motorized framing shutters for a fixed install, consult a lighting systems engineer or the manufacturer support team. This avoids compatibility issues and helps spec the right cooling, mounting adapters, and control protocols.
FAQ (Frequently Asked Questions)
1. Can I use glass gobos in any profile LED moving head light?
Not always. Some LED moving heads are designed for metal or small-format gobos only and may not have the cooling or holder size required for glass. Check the fixture manual and consult the manufacturer before ordering glass gobos.
2. What’s the difference between steel and glass gobos for logos?
Steel gobos are durable and cost-effective for simple silhouettes but cannot reproduce fine lines or grayscale details. Glass gobos offer much higher resolution and can render detailed logos or photographic imagery, but they are more expensive and need careful handling.
3. How do I know which gobo size my stage profile light needs?
Refer to the fixture technical specifications. Common standards include 50 mm and 86 mm for theatrical profiles; moving heads may use proprietary sizes. If uncertain, measure the gobo slot or contact the manufacturer.
4. Are there copyright issues when ordering custom gobos of logos or artwork?
Yes. Ensure you have clear rights to any artwork, logos or imagery you submit. Suppliers may require proof of authorization. For public events, music tours or advertising, confirm permissions to avoid legal issues.
5. How should I maintain gobos to extend their lifespan?
Handle glass gobos with gloves, store them flat in protective cases, clean holders regularly, and avoid exposure to residues or fingerprint oils. Replace damaged gobos immediately to avoid damaging gobo holders or causing hot spots.
6. What are typical lead times for custom gobos and shutters?
Steel gobos can often be produced in 1–7 days. Glass gobos typically take 5–21 days depending on complexity and supplier capacity. Motorized framing units and custom shutter solutions will depend on the fixture and may take longer.
Contact & Call to Action
If you need help specifying gobos, shutters or compatible profile fixtures for a production or installation, contact the manufacturer or an experienced lighting consultant. For fixture options, parts and custom accessory support, consider evaluating Guangzhou BKlite Stage Lighting Equipment Co., Ltd. Visit https://www.bklite.com/ to view product ranges like led wash moving head, led stage lighting, led moving head, led strobe bar light, led par light, led cob light, led spot moving head, led beam bar moving, Profile led moving head light and led spotlight. For custom gobos and shutter solutions tailored to your profile lights, request a quote or technical consultation through their website.
References and Further Reading
- Wikipedia - Gobo (lighting): https://en.wikipedia.org/wiki/Gobo (accessed 2026-01-10)
- PLASA - Professional Lighting and Sound Association: https://www.plasa.org/ (accessed 2026-01-10)
- ETC (Electronic Theatre Controls) - Ellipsoidal facts and gobo guidance: https://www.etcconnect.com/ (accessed 2026-01-10)
- IALD - International Association of Lighting Designers: https://iald.org/ (accessed 2026-01-10)
- BKlite official website: https://www.bklite.com/ (accessed 2026-01-10)
Wholesale led moving head professional show lighting manufacturer and supplier
Retrofit Solutions: Replacing Fluorescent Bars with LED Stage Bars
Maintaining and Cleaning LED Wash Lights
Mounting, Rigging and Installation of LED Stage Light Bars
FAQs
How about the warranty?
All our lights have a one-year warranty.
What service can you supply?
We can apply for the OEM/ODM service.
How can i order?
Please send us your purchase list by e-mail, WhatsApp, QQ, or making a call, and you can also ask us to send you a PI for your approval. We need to know the following information for your order.
What's the shipping way, shipping time?
The ways of shipping—you can choose which is suitable for you. (1). By Sea, 30-60 days; apply for bulk quantity.
(2). By Air, 5-7 days; apply for bulk quantity.
(3). By Express, 3-5 days; apply for small quantity and urgent order.
When will you ship the product after I send the money?
It depends the order.Small order will take 3-5 days.
IP65 Waterproof Bee Eye Zoom 19x40w RGBW 4IN1 LED Beam Wash Moving Head Light with LED Ring
BKlite waterproof bee eye moving head light—your reliable choice from top waterproof moving head light manufacturers and suppliers. Ideal for outdoor stage, live event, music festival, this energy-saving fixture ensures powerful, precise illumination for any venue. It delivers powerful, reliable lighting performance in any weather.
IP65 Waterproof ZOOM Bee Eye 37*40W RGBW 4in1 LED Moving Head Light
Bee Eye Zoom 37x40w RGBW 4in1 LED Beam Wash Moving Head Light
IP20 Bee Eye Zoom 19x40w RGBW 4IN1 LED Beam Wash Moving Head Light with LED Ring
As one of the leading stage lighting equipment suppliers with 14+ years of experience, BKlite launched a new Bee Eye K15 19x40 LED wash light BK-BY1940Z. .
Designed with a simple and sleek appearance, the WASH moving head light is compact, lightweight, and highly portable.
With multiple color effect macros and dynamic effect macros.
Our wash light can be used for versatile lighting options with amazing effect.
It is very good for your lighting projects.
Powerful and shoots very far distances.
Copyright © 2025 BKLITE All Rights Reserved.
